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Aircraft Cylinder Repair and Overhaul

At Aéro Atelier C.M. inc., we provide complete cylinder repair and overhaul services for Lycoming and Continental engines, performed to high standards of precision for the aviation industry.…

Aircraft cylinder repair and overhaul at Aéro Atelier. Complete service for Lycoming and Continental cylinders.

At Aéro Atelier C.M. inc., we provide complete cylinder repair and overhaul services for Lycoming and Continental engines, performed to high standards of precision for the aviation industry.

Our specialized facilities allow us to return your cylinders to a condition that meets the manufacturer’s specifications while supporting performance, reliability and service life.

Advanced technology and precision

Our precision honing and boring equipment provides a clean internal finish and proper cylinder-barrel roundness while respecting the taper choke profile required by the manufacturer.
Valve seats are carefully ground, and the valves are fitted and lapped for proper contact.

Each cylinder undergoes a series of pneumatic and hydraulic tests to verify sealing and performance in service. We also pay particular attention to spring tension and height to help maximize cylinder life and performance.

Complete reconditioning procedure

Each cylinder undergoes a detailed inspection that includes:

  • Non-destructive testing (NDT) to detect cracks or anomalies,
  • Replacement of components that do not meet overhaul tolerances,
  • Lapping and fitting of valves and seats,
  • Installation of new piston rings fitted to the reconditioned barrel,
  • Final paint and protection,
  • A complete gasket set for reinstallation.

The overhauled cylinder is delivered ready for installation, with the piston, rings and valves installed and a new gasket set, supporting a quick and straightforward return to service.

Repair or complete overhaul — depending on your needs

If you are not performing a complete engine overhaul, cylinder repair can be an economical and effective solution. During a complete overhaul, certain components must be replaced in accordance with manufacturer instructions regardless of their condition. In every case, we adapt the work to your situation and operating objectives.

Why choose Aéro Atelier?

  • Recognized expertise on Lycoming and Continental engines
  • Careful adherence to manufacturer overhaul specifications
  • Certified shop equipped for leak testing and NDT inspections
  • Fast turnaround and personalized service
  • Repaired or overhauled cylinders delivered ready to install

Every cylinder that leaves our shop carries the signature of our workmanship: reliability, precision and safety in flight.